Thursday, November 28, 2013

Chaos Controlled

   I promised that I would share the "after" photos once I got the place cleaned up.  My estimation of an hour or two was a bit optimistic, I am guessing a total of six hours to get the shop into really nice shape.  I not only put everything away I also vacuumed  and made a small effort in the off cut bin. My buddy Ron calls me a wood junkie because I hate to throw away any wood that one day could be useful.


that is the power tool area with everything put away
where if belongs. swept and vacuumed.
   



  In that back section I have a jointer, planner, table saw, lathe, two band saws and my sanding machine cart. There is a place for everything, and when everything is in its place, all is well.



  There are the benches clear and ready for the next project.  Note:  when I made the higher section for my work table put a couple of quick coats of shellac on the top and then a couple of serious coats of paste wax.  When I went to clean up the top today the lumps of glue came off no problem.  I will reapply wax later today to the top and to the tops of my iron horses. (table saw, jointer, band saw, lathe)




    Here is a look down the length of my shop from the power tool section (the band saw is behind me to the left) to the benches.  You can see on the right side my KREG Klamp Table, and just past it is my JessEm Excel Router Table.

     A couple of years ago I put down foam mats to reduce back pain, I think they help a bit. On the Klamp Table I have a piece of foam I got from a fabric shop for its none marring and anti- slip characteristics.



  The last thing I want to show is my high tech shop safety device.  In the middle of my shop sits the furnace and attached to the furnace is an air exchange unit.  The unit hangs from the ceiling and has about five feet of space below it.  The unit also has very sharp corners.  I was not prepared to lose all that wall space and so I put a couple of storage units in under and against the wall.  My safety device is that sock hanging off the sharp corner, it tickles me before I lift my head high enough to hit the unit and it gets into my vision and keeps me from bumping into that sharp corner.  It sounds silly, but it works.

  A  quick foot note:


   Happy Thanks Giving
 to all my American Brothers.


cheers,
IanW

Wednesday, November 27, 2013

Chaos Theory in the Wood Shop

  I am not a physicist  but I watch "the big band theory" and so have heard as much about chaos theory as most people. Personally I've come to believe that "chaos" is not a theory, and I've got the work shop to prove it.

  The theory that I do have is that small jobs make for more chaos.  I have been carving Christmas ornaments, and doing some small maintenance things recently and my shop is in total and utter chaos.




    That is not a storage area, that is my power tool area.  In making 2 1/2 inch Christmas ornaments I seem to use every tool in the shop.  I have to re-saw the basswood so I use my table saw, band saw, jointer and planner.  Trouble is I am processing wood in small, small lots so I drag the band saw out and run it for a minute, or square up the wood blocks and use the jointer and planner for a minute each.  Knowing that I will be returning to do that again soon, the machines are left out and ready. (filling the floor space).


  This is a sanding station on a rolling cart, usually it is out of the way against the wall. When carving I often step up to this cart and spend less than a minute on one of the machines, so it sits out too.  



  So here are my work benches with knives, chisels, patterns and half complete carvings.  Oh yes, and sanding stuff and a couple of clamps that I needed for a quick repair.  In the background is another small bench piled up with more stuff, including coffee cups and sunflower seeds.  

   When I build furniture I set up a production environment use one machine at a time, finish the task, clear away the tools and move to the next task.  Much more efficient and less chaotic.  

   I am not making excuses, or blaming anyone, I am just showing the state that my shop can get to before I attack the chaos.  I know that the chaos will return but I will fight it.  

  I posted this mostly to show that not everyone is super organized and that there are shops that gradually move toward total chaos, but can be saved from destruction. Tomorrow is a shop day.  This evening I will turn on some music, brew a pot of tea and after an hour or so the place will be unrecognisable. I'll post the photos to prove it can be done.

Tomorrow, the mess will begin again.

P.S.  a couple of years ago Eva and I were in Barcelona and I saw this carvers workshop and bench.  I also the wonderful work that he produced for sale, so from chaos can come good stuff.